Industrial racking in Morocco: types, engineering and installation

In depth

Industrial racking in Morocco: types, engineering and installation

The ten families of racking Moroccan industry actually uses, what really separates them, and how a project runs from the site survey to maintenance.

Short answer

In Morocco, racking is chosen first on the load per level and the clear height of the building, then on the truck that will serve the aisles; everything else follows from those. INDURA engineers, supplies, installs and maintains the Gökdoğan ranges, from light shelving to heavy pallet racking, cantilever, mezzanines and mobile archive units.

What the word racking actually covers

Racking covers very different structures: a workshop shelf loaded by hand, a pallet rack served by a reach truck, a cantilever carrying six-metre tubes, a mezzanine that doubles the usable floor of a warehouse. They do not share the same steel, the same calculation method or the same cost. In Moroccan practice, enquiries almost always arrive with a floor area and a building height; yet it is the nature of the goods and the way they are handled that fix the family of racking, and then the range within that family.

Load, height, truck: the three figures that decide

Racking is a load-bearing structure. The load per level and the total load per bay determine the upright section and the type of beam. The clear height of the building, measured under the sprinklers or the roof structure and reduced by a safety margin, sets how many levels can be used. The truck then imposes the aisle width and therefore the density that can actually be reached: a counterbalance truck needs 3.2 to 3.6 m, a reach truck 2.6 to 2.9 m, a three-way truck 1.6 to 1.9 m. Changing the truck changes the layout, and the other way round. Until those three figures are fixed, two quotations cannot be compared.

EN 15512, EN 15635 and the load notice

There is no Moroccan standard specific to racking. Clients, insurers and the auditors of international groups operating in Morocco refer to the European standards: EN 15512 for the structural design of adjustable pallet racking, EN 15620 for manufacturing tolerances, EN 15629 for project specification and EN 15635 for use and maintenance. In practice, every bay must carry a load notice visible from the aisle, stating the maximum load per level and per bay, the height of the first level, the level spacing, the manufacturer and the installer. EN 15635 recommends a weekly visual check in-house and an annual inspection by a competent person.

What is different on a Moroccan project

Most racking installed in Morocco is imported. The real lead time therefore adds up the study and quotation, manufacturing, transport and customs clearance, then installation on site, and transport is the step most often underestimated. Deliveries into a free zone, at Tanger Med or Tanger Free Zone, follow a separate regime that has to be planned from the order. On the building side, the condition of the slab, the real clear height and the position of the sprinklers are checked on site before any layout: a survey avoids rework that costs more than the study itself.

The families of racking we engineer and install

Light metal shelving

Cold-formed steel sheet. The shelves themselves contribute to the rigidity of the system, which allows levels to be multiplied without intermediate beams and adjusted afterwards to suit the items stored. This is the shelving of spare-parts stores, consumables and hand-handled archives. It takes no pallet and is not loaded by forklift.

Light-duty steel shelving

G30 light racking

Tubular profiles, for hand storage of goods that do not require a high load capacity. Depth, width and height adapt to the goods and to the room. Rear mesh panels stop goods falling through and, combined with a door, turn a bay into a closed storage area, useful for valuable parts or goods under control.

G30 light-duty shelving

Market Ranza: store, display, divide

Derived from the G30, with solid or perforated rear panels. It works at once as a storage system, a display unit, a tool board and an internal partition: perforated panels take hooks, while solid panels and side closures create an independent store in the middle of a workshop or a sales floor.

Market Ranza multi-purpose shelving

G60 medium-duty racking

Intermediate loads handled by hand and, depending on the configuration studied, lightly palletised goods. The five-point connection between uprights and beams gives a robust joint. Tubular dividers hold fragile goods upright: automotive glass, bumpers, tyres, the configuration most requested by component makers in the north.

G60 medium-duty racking

G100, G120 and G140 heavy pallet racking

The pallet rack, from a small store to a large logistics centre. Several beam types depending on loads and spans: tubular profiles, C profiles or reinforced profiles. Choosing between G100, G120 and G140 is not a catalogue choice: it comes out of the calculation — load per level, height, beam length and handling forces. Upright protectors, corner protectors and end-of-aisle barriers are part of the installation.

G100, G120 and G140 heavy-duty racking

Cantilever racking for long goods

Vertical columns with adjustable arms, single or double sided, for tubes, profiles, beams, panels and timber that will not sit on conventional racking. With no front upright, access is direct along the whole length. Column spacing and arm configuration are calculated from the length, weight and stiffness of the goods and from the handling equipment.

Cantilever racking for long products

Drawer racking for moulds and tooling

For plastic injection, stamping and pressing: moulds sit on pull-out drawers and stay accessible one by one, without complex manual handling. Capacity, dimensions and handling device are defined from the weight and the centre of gravity of the moulds. The gain shows up mainly in search time and in operational safety.

Drawer racking for industrial moulds

Mezzanine carried by the racking

One or more walkway levels carried by the racking structures: the height of the building becomes usable floor area, with no building extension. The levels take hand storage, order-picking areas or circulation space. The project covers imposed loads, stairs, handrails, handling access and fire safety; the deck can be a ResinDek engineered panel.

Multi-level mezzanine racking

Racking with external cladding

When the building is no longer enough, the racking structure carries the walls and roof itself: a covered storage space is created on an outdoor area. Access is by sectional door, swing door or open bay. The study covers wind, rain, stability, foundations and local building rules, and that is the point to settle first.

Rack-clad outdoor storage

Mobile racking for compact archives

Units are installed on rails and moved with a handwheel so that only one access aisle is open at a time. Fewer permanent aisles means far more archive capacity in a limited space. It is the solution for head offices, public bodies and departments that keep paper files in a small room.

Mobile compact archive shelving

How a project runs

  1. 01

    Study

    Site survey: goods, loads, clear height, trucks and building constraints. The output is a layout drawing, a priced configuration and the design assumptions in writing. The study is free.

  2. 02

    Supply

    Order to the manufacturer, production, transport and customs clearance. The Gökdoğan ranges are imported from Türkiye; INDURA coordinates transport, including deliveries under a free-zone regime.

  3. 03

    Installation

    Installation by our own teams, fitting of protectors and final inspection. Each installation is handed over with its load notice and an inspection report, in line with the manufacturer's instructions and EN 15512.

  4. 04

    Maintenance

    Periodic inspections to EN 15635, damage classification, replacement of deformed components and an updated load notice whenever a configuration changes.

Indura, Casablanca (Sidi Marouf): exclusive Gökdoğan distributor in Morocco, installer of Abra Vinç overhead cranes and ResinDek floors — engineering, supply, installation and maintenance.

Frequently asked questions

Which type of racking should I choose for a warehouse in Morocco?

It depends on what is stored and how it is handled. Goods handled by hand: light or medium-duty racking. Pallets handled by forklift: heavy racking, G100 to G140. Long goods: cantilever. Unused height: a mezzanine. The final choice comes out of the site survey, not a catalogue.

How much does racking cost in Morocco?

There is no price per linear metre that means anything. The cost depends on the load per level, the height, the number of pallet positions, the range, the steel and finish, the installation, the study and transport. INDURA prices after a site survey; the preliminary study is free.

What is the lead time for a racking project?

Allow two to three weeks for the study and quotation, then four to eight weeks of manufacturing and transport depending on the range. Installing a 1,000 m² warehouse usually takes a week.

Do you provide a load notice and an installation certificate?

Yes. Each installation is handed over with its load notice and a final inspection report, in line with the manufacturer's instructions and EN 15512.

Can existing racking be reused?

Yes if the uprights are not deformed and the components belong to the same range. An inspection and a new load notice are required before it is put back into service, and any change of configuration calls for a new study.

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